HANIL SPECIAL EQUIPMENT CO., LTD.

Facilities and process

With a wide range of equipment from 1,500-ton hydraulic presses to 150-ton compact presses, we can perform various press operations and are equipped for optimized production of small-lot, multi-variety products.

Production process

  1. Incoming material1

    Incoming material

    Cold-rolled steel is received, checked for grade and thickness, and registered.

  2. Shearing2

    Shearing

    Sheets are cut to working size, nested to keep offcuts low.

  3. Forming (1–4 stages)3

    Forming (1–4 stages)

    Shapes are pressed. Depending on the part, forming is split across up to four stages.

  4. Welding4

    Welding

    Robotic welding does the bulk; skilled welders finish joints the robots cannot reach.

  5. Finishing5

    Finishing

    Back beads and defects from welding are ground away. Paint quality is decided here.

  6. Inspection6

    Inspection

    Dimensions and appearance are checked. Only passed parts move on.

  7. Painting7

    Painting

    Handled by partner painting shops. Colour and film follow customer specification.

  8. Shipping8

    Shipping

    Packed to quantity and dispatched with a delivery statement.

Equipment

SIMPAC IDA-1000
SIMPAC IDA-10001,500-ton hydraulic deep-drawing press
SIMPAC DA-500
SIMPAC DA-500500-ton hydraulic press
Press dies
Press diesFor CS 500 / 400 / 300 / 250 / 160 / 110-ton presses
CO₂ robotic welding cell
CO₂ robotic welding cell11 welding robots in operation
Welding robot
Welding robotCO₂ arc welding
Spot-welding robot
Spot-welding robot2 spot-welding robots
Welding jigs
Welding jigsDedicated jigs per part number
Cutting equipment
Cutting equipmentShearing machine
Formed parts
Formed partsFormed exterior panels
Presses
1,500-ton hydraulic deep drawing · 500-ton hydraulic · CS 500 / 400 / 300 / 250 / 160 / 110 ton
Welding
11 CO₂ welding robots · 2 spot-welding robots · spot welders · CO₂ welders
Cutting
Shearing machine
Automation
Automatic nailing machine (automatic nailing and drilling, all models)
Utilities
75 HP compressors × 2

Plant

Location
24, Cheomdansaneop 3-ro, Bongdong-eup, Wanju-gun, Jeonbuk State, Korea
Manufacturing floor
2,321.75 m²
Layout
Head office and plant on the same site
Painting
Outsourced to partner shops, to customer drawing specification
Hanil Special Equipment plant
Hanil Special Equipment plant
Hanil Special Equipment plant
Hanil Special Equipment plant

Send us a drawing and we will review it

New part quotations, transfers of existing parts and early development reviews are all welcome.

See contact details